Welcome to The Hoist Guy's Blog, where our resident Hoist Guy, Andrew T. Litecky, shares his knowledge of overhead bridge crane kits from his many years of experience in the overhead material handling industry.
Build Your Own DIY Overhead Crane Kits
Do you need an overhead crane on a budget? A crane kit can be a practical and cost-saving solution for customers willing to “DIY” and a variety of name brand manufacturers offer a pre-engineered plug-and-play solution. But what’s included in a build your own kit and where do they work best?
Crane Kit FAQs
Here are some frequently asked questions about DIY overhead crane kits.
What’s in a crane kit?
Any bridge crane is composed of end trucks, electrification, controls, and a hoist. This is largely what’s included in most plug-and-play crane kits, although some manufacturers will provide the bridge beam. Crane controls can include either an attached pendant control or a remote-control unit, so this will vary as well. It’s important to understand what’s included in the kit and what you’ll need to provide to get your crane up and running.
What does Plug-and-Play mean?
Most bridge cranes are "hard wired." They require three-phase electricity to be wired by an electrician. Unfortunately, a lot can go wrong here for the do-it-yourselfer. Every electrical connection must be terminated at the correct spot as outlined by a wiring diagram, or the equipment can be severely damaged during functional testing. However, a plug-and-play crane kit is pre-engineered so that electrical connections are made through a series of pre-wired plugs and receptacles. These mating devices are match marked for a safe and easy connection.
How do I assemble a crane kit?
Crane kit manufacturers offer detailed instructions and manuals to help you assemble and build your crane kit. The typical steps include beam preparation, squaring the end trucks, mounting the trolley hoist, and final electrical plug/receptacle connection.
What type of hoist comes in a crane kit?
Virtually any type of electric trolley hoist or manual trolley hoist can be included in a crane kit, either with chain or wire rope. The manufacturer will customize and pre-engineer the kit for your application.
Who should build their own crane with a kit?
The ideal customer for a crane kit is a steel fabricator or contractor who has mechanical expertise and certified welding capability. This customer must understand what’s included in their purchase and be able to read a blueprint and wiring interconnection diagram. Also, they need to be willing to take the time to properly assemble the pre-engineered kit to ensure their overhead crane runs smoothly and safely.
When should kit cranes not be used?
Customers with more complex needs should buy a hard-wired crane and professional installation. This includes larger spans, special environmental conditions, a hazardous location or other extraordinary requirements. Special lifting situations may require a customized system or configuration of equipment and DIY crane kits should not be used.
Where can I buy a crane kit?