Why Your Bridge Crane Needs a Trolley Travel Limit Switch


Welcome to the Hoist Guy's blog! In this post, we'll discuss the critical safety measure of adding a trolley travel limit switch to your bridge crane.

by Andrew T. Litecky on April 30, 2019

To ensure the safety of your bridge crane, you need a trolley travel limit switch.

What’s a trolley travel limit switch?

Trolley or bridge travel limit switches are safety devices used to prevent the motorized trolley or bridge from striking the end stops of the monorail, crane or runway at a high speed. Cases of high impact collision of the trolley against the end stops can lead to the damage of equipment or materials and even personnel fatalities.
Contact us to add a Trolley Travel Limit Switch to your overhead crane
The trolley travel limit switch is activated by a trigger. The trigger is clamped to the top flange of the monorail or crane beam, and an arm extends into the path of the trolley. When the trolley hits the trigger, the limit switch functions to slow or stop the motorized trolley. Limit switches are designed for adjustability, so the stopping distance can be determined and changed if needed. Stopping distances vary with trolley or bridge speeds and loads.

How do trolley travel limit switches save money and ensure safety?

1.    By preventing damage to the system

A key safety benefit of the trolley or bridge travel limit switch is that it prevents the operator from inadvertently moving the trolley or bridge against the end stop and then keeping the button depressed. In this case, the wheels continue to turn, damaging both the beam flange and the drive wheels. For extra high speeds, travel limit switches can be setup in two stages: a slowdown and a complete stop. This gives the operator more flexibility in the stopping point.

2.    By preventing damage from swing loads


Slamming into an end stop at high speed, especially with a fully loaded trolley hoist, will cause the trolley or bridge to stop abruptly and the load to swing. In a tight working area, this adds stress to the hoisting equipment and can damage the surroundings (for example, if a wide load that extends past the end of the bridge comes in contact with a conduit or process piping). Also, chances are increased of dropping a full load.


3.    By ensuring the safety of the operator and other personnel


A distracted operator moving a loaded crane is an accident waiting to happen, and workplace fatalities have been recorded for this reason. Travel limits add an extra layer of protection for the operator and bystanders, stopping the movement of the trolley and bridge before anything catastrophic can happen.


How do I get a trolley travel limit switch?

Trolley and bridge travel limit switches are an added feature for most brands of cranes. For some imported brands, especially by European manufacturers, limit switches are standard. For American-made bridge cranes and crane kits, travel limit switches are an added option. Over time, the return on investment will more than pay for itself with reduced wear on equipment and increased personnel safety.


Contact Shupper-Brickle Equipment to add a trolley travel limit switch to your overhead system. With 50 years in the business, we know overhead cranes! We offer new equipment, service and overhead lifting system engineering.

Articles by Category

  About Shupper-Brickle Equipment
  Case Studies
  Glossary of Terms
  Need a Lift? The Hoist Guy's Blog
  Reference Data
  Safety Topics
  Specialty Applications

Contact Us!

We can answer any questions and we’re eager to help.

Thank you for Adding an Item to your cart

# of Items Added: 1
Total of Items Added: 0.00
Show CartShow Cart Continue Shopping